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Forced circulation cooling offers the best guarantee to keep the engine in normal operating temperature, which mainly consists of water pump, fan, expansion water tank, water tank and thermostat. Service Manual for WD10 Diesel Engine Steps to Assemble Thermostat 1 Before the assembly, check the clamps, cooling water adapters, thermostat and thermostat cap, make sure there is no manufacturing and use defect and damage.

Service Manual for WD10 Diesel Engine 2 Clean up the fitting surface between crankcase and engine oil pump intermediate gear module. Service Manual for WD10 Diesel Engine 2 Clean up engine oil cooler bypass valve and valve fitting hole on engine block. Service Manual for WD10 Diesel Engine Steps to Assemble Engine Accessory System Assembly of generator module 1 Place the generator on generator support, loose-fit it on the support and draw-in rod with fixing bolts.

The disassembly of generator should be performed by professional personnel. No charging Phenomenon Fault detection Troubleshooting a. Check whether there is voltage between 1 Turn on a.

Check charging charging indicator and ground, if no starting key, indicator lamp. High charging voltage Phenomenon Fault detection Troubleshooting a.

Check whether which should be within Generator produces abnormal sound Phenomenon Fault detection Troubleshooting a. Generator fixed support is a. Improve generator fixed deformed or interfered with support installation other parts.

Misalignment of pulley shafts, or the After assembling compressor and its pipelines, rotate the compressor by hand for 10 circles at least. A freshly installed belt should be adjust to required tension, adjust the belt tension again after 30min run-in period. Service Manual for WD10 Diesel Engine 1 Visual inspection method 2 Soap-suds inspection method Refrigerant and freezing engine oil are mutually Apply the to-be inspected part with soap-studs, soluble, so there must be oil trace at the leaking bubble will occur if there is leakage.

Service Manual for WD10 Diesel Engine 5 Positive pressure inspection method 6 Negative pressure inspection method After maintenance but before filling refrigerant, Pump the system into a vacuum, and check add a small amount of gaseous refrigerant and vacuum gauge after a while, if vacuum degree inflate the system with nitrogen to 1. Service Manual for WD10 Diesel Engine 3 Check measure wear condition and fitting condition of air compressor cylinder sleeve, piston and piston ring, severely worn parts should be replaced.

Clean up accumulated oil dirt, soot and other dirty materials on cooling fin. Lubricating oil oozes from air compressor housing. Service Manual for WD10 Diesel Engine 2 Remove steering pump fastening bolts and spring washers, take down the pump and sealing gasket.

Besides, faults like steering pump gear teeth collision, steering pump shaft breakage and steering pump housing cracking are also involved. The steering wheel is hard to turn, or cannot be turned when engine is running but can be turned when engine is shut down, or hard to turn at engine idle speed but easy to turn when engine is speed up. Service Manual for WD10 Diesel Engine 4 If the steering wheel is easy to turn at low oil temperature, but hard to turn after oil temperature raised, we divided this fault into two kinds: The problem indicates that the pump and steering gear is in good condition.

Service Manual for WD10 Diesel Engine 3 Poor cleanliness of steering system, leads to overwear and ablation of steering pump stator and rotor module, and produces noise. Page of Go. Page 50 Page 51 - Disassembly, Inspection, Maintenance and Page 52 - Disassembly, Inspection, Maintenance and Page 53 - Disassembly, Inspection, Maintenance and Page 65 Page 66 - Disassembly, Inspection, Maintenance and Page 67 - Disassembly, Inspection, Maintenance and Page 68 Page 69 - Disassembly, Inspection, Maintenance and Page 70 - Disassembly, Inspection, Maintenance and Page 71 Page 72 - Disassembly, Inspection, Maintenance and Page 73 - Disassembly, Inspection, Maintenance and Page 74 - Disassembly, Inspection, Maintenance and Page 81 Page 82 - Disassembly, Inspection, Maintenance and Page 83 Page 84 - Disassembly, Inspection, Maintenance and Page 85 - Disassembly, Inspection, Maintenance and Page 93 - Disassembly, Inspection, Maintenance and Page 94 Page 95 - Disassembly, Inspection, Maintenance and Page 99 - Disassembly, Inspection, Maintenance and Page - Disassembly, Inspection, Maintenance and Page Page - Disassembly, Inspection, Maintenance and Table of Contents Add to my manuals Add.

Page 5 This manual briefly introduced the technical parameters, structural features, operation and maintenance methods, and overhaul tips of WD10 diesel engine, for users to refer to; provided service technologies of diesel engine to help serviceman profoundly understand disassembly and assembly methods of the engine, also laid a solid technical foundation for serviceman to do troubleshooting. Page 26 3 Measure the clearance between rocker and valve rod upper surface with feeler gauge.

Safety Signs Service Manual for WD10 Diesel Engine Safety information described in this manual cannot cover all safety precautions, if the procedures or actions that are not recommended in this manual are used, you must ensure the safety of the operator and machine.

Environmental Protection Measures Any violation of instructions in this manual may result in serious accident, even death. Page 47 Service Manual for WD10 Diesel Engine 6 Disconnect EVB oil pipe and pipe joint; 7 Disconnect injector wiring harness, remove injector oil return pipe and high pressure fuel pipe, refer to disassembly of fuel system for details; 8 Remove the injector, refer to disassembly of fuel system for details; Болт основной крепления крышки коренных подшипников коленвала М18х Посмотреть кросс-номер Болт полый к трубке топливной низкого давления подачи от фильтров к ТНВД Посмотреть кросс-номер Пoлыйбoлт12 Склад Екатеринбург без НДС.

Болт трубки обратки турбокомпрессора. Болт-пробка теплообменника Посмотреть кросс-номер Вал шестерни масляного насоса.

Генератор Посмотреть кросс-номер гeнepaтopWD Заглушка на блок цилиндров. Заглушка на блок цилиндров Посмотреть кросс-номер Зaглyшka Заглушки на блок цилиндров комплект из 9 видов 52 шт. Зажим крайний гбц втулка центрирующая. Фильтр топливный тонкой очистки 4,. Кольцо стопорное подшипников масляного насоса. Кольцо уплотнительное сливной пробки поддона.

Кольцо уплотнительное топливной форсунки. Кольцо упорное коленчатого вала WP10 комплект 4 шт. Корпус масляного фильтра Посмотреть кросс-номер Кронштейн фильтра Посмотреть кросс-номер VG Крышка двигателя передняя WP10 Посмотреть кросс-номер Крышка клапанов Посмотреть кросс-номер CK Крышка маслозаливной горловины Посмотреть кросс-номер VG Опора паразитной шестерни WP Ось коромысел клапанов для ДВС.

Пластина упорная промежуточной шестерни вала распределительного. Подшипник шестерни масляного насоса Weichai. Нагреватель воздушной системы ДВС.

Нагревательный элемент воздушного коллектора. Насос подкачки топлива ДВС. Натяжитель ремня привода генератора ДВС. Натяжитель ремня привода ДВС. Прокладка водяного насоса ДВС. Прокладка впускного коллектора ДВС. Прокладка выпускного коллектора ДВС. Прокладка выхлопной системы ДВС. Прокладка держателя масляных фильтров ДВС. Прокладка клапанной крышки ДВС. Прокладка крышки впускного коллектора ДВС.

Прокладка масляного насоса ДВС. Прокладка нагревательного элемента воздушного коллектора. Прокладка поддона масляного картера ДВС. Прокладка трубки маслозаборника ДВС. Прокладка трубки сапуна ДВС. Реле втягивающее стартера ДВС. Ремкомплект воздушного компрессора ДВС. Ролик натяжителя ремня привода ДВС. Ролик натяжной ремня генератора ДВС.

Ролик натяжной ремня привода ДВС. Ролик обводной ремня привода ДВС. Рычаг коромысла впускного клапана ГРМ.